M
Not Specified Permanent

Tamaqua, Pennsylvania · USA job

Tamaqua Process Scale Up Manager

Merck

Tamaqua, Pennsylvania

Job description

Overview

As Tamaqua Process Scale Up Manager you will lead the Hometown Scale-Up team focused on semiconductor-grade chemical processes, guiding the full development lifecycle from concept to production readiness. You'll drive cross-functional collaboration with R&D, manufacturing, and global stakeholders to de-risk and scale processes. The role blends hands-on engineering leadership with data-driven decision making to optimize productivity, quality, and cost. This is a high-impact position at a global, innovation-driven company dedicated to advancing high-tech materials.

Compensation / Benefits
  • health insurance
  • PTO
  • retirement contributions
  • bonus potential
  • other perquisites
Responsibilities
  • Line management for safety, quality, and compliance across the team
  • Define and drive technology and process development strategy for semiconductor chemical processes
  • Lead risk assessments, scoping, and feasibility studies with go/no-go criteria
  • Develop and maintain technology roadmaps, risk registers, and stage-gate plans
  • Own scale-up activities from lab to pilot and full production scale; de-risk processes for manufacturing readiness
  • Lead technology transfer to production sites, including process validation and QA/QC integration
  • Collaborate with global process development to identify new technologies for current/future projects
  • Coordinate with equipment engineering on process equipment design and automation solutions
  • Champion engineering simulation and modeling (CFD, reaction kinetics, DOE) for design decisions
  • Drive post-launch optimization for productivity, yield, and COGS reduction
  • Ensure regulatory, quality, EHS, and safety standards across CPD activities
  • Manage capital projects on time and budget; interface with US and Asia stakeholders
  • Coordinate cross-functional teams across time zones and cultures for timely decisions
  • Establish partnerships with regional manufacturing sites and transfer engineers
  • Participate in global steering committees and program reviews
  • Develop a learning organization and nurture talent within the PDP department
Key requirements
  • B.S. in Chemical Engineering or closely related field
  • 8 years of experience in chemical process development or related fields; semiconductor or specialty chemicals background preferred
  • Experience in process development, scale-up, and technology transfer from lab to production
  • Hands-on experience with pilot plants, reactors, separations, and downstream processing for semiconductor or specialty chemical manufacturing
  • Strong background in engineering simulation and optimization (CFD, reaction kinetics, process modeling, DOE)
  • Strong stakeholder management in matrixed organizations
  • Experience navigating regulatory, safety, and quality expectations across US and Asian manufacturing environments
  • Fluency in English; German/Asian languages a plus
  • High attention to detail and commitment to safety, quality, and compliance
  • Culturally agile with cross-functional collaboration across international teams
  • strong leadership and people management
  • excellent communication and negotiation
  • stakeholder management in matrixed organizations
  • CFD
  • reaction kinetics
  • process modeling

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