B
Not Specified Permanent

Waltham, Massachusetts · USA job

Sr. Staff Manufacturing Engineer - Atlas

Boston Dynamics

Waltham, Massachusetts

Job description

Overview

In this role you will scale Atlas production from prototype through low-volume manufacturing, shaping repeatable processes for assembly, test, and integration. You'll collaborate with Hardware Engineering, Prototype Operations, Systems, Behavior and Software teams to ensure manufacturability and reliability of next-generation humanoid robotics. You will design tooling, fixtures, and automation, establish process controls, and lead continuous improvement to boost yield and efficiency. You'll partner with Hyundai Motor Group to leverage automotive manufacturing expertise. This is a hands-on, impact-driven role shaping production at Boston Dynamics.

Compensation / Benefits
  • medical, dental, vision
  • 401(k)
  • paid time off
  • annual bonus structure
Responsibilities
  • Develop and optimize rate production processes from prototype to low-volume production
  • Design production system tools, material flow diagrams, value stream maps, floor layouts, and automation interfaces
  • Provide DFM/DFA input to ensure manufacturability and serviceability
  • Design, fabricate and validate fixtures, tools, and jigs for precise assembly and testing
  • Define assembly sequences, SOPs, work instructions, and training materials
  • Troubleshoot prototype builds and drive corrective actions to improve designs and processes
  • Implement process controls to ensure quality and dimensional accuracy
  • Develop inspection and test processes including FAI and acceptance criteria
  • Coordinate with Supply Chain on external fabrication and supplier processes
  • Lead Lean and Six Sigma initiatives to improve efficiency, cycle time, and yield
  • Validate tooling and equipment, including capability studies and qualification
Key requirements
  • Bachelor's degree in Manufacturing, Mechanical, Industrial, or Electrical Engineering; Master's or PhD a plus
  • 8-15 years in process engineering, process development, or advanced manufacturing (robotics, aerospace, or electromechanical)
  • Expert CAD skills (SolidWorks, CATIA or equivalent) for tool/fixture design
  • Proven DFM/DFA collaboration with design teams
  • Hands-on experience with custom tooling, fixtures, and automation for precision assembly
  • Experience writing SOPs, work instructions, and training materials
  • Familiarity with precision assembly techniques and GD&T
  • Experience in prototype/low-volume/high-mix environments and design/process evolution
  • Strong problem-solving and cross-functional collaboration skills
  • Experience with Lean, Six Sigma, and root-cause analysis
  • Background with on-site prototype builds and manufacturing floor support
  • Additive manufacturing, rapid prototyping, machining, and fabrication techniques for fixtures
  • strong communication
  • cross-functional collaboration
  • problem-solving
  • CAD (SolidWorks, CATIA)
  • DFM/DFA
  • GD&T

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